Uhlalutyo lwezizathu ze-CNC Machining Overcutting

Ukuqala kwimveliso yemveliso, eli nqaku lishwankathela iingxaki eziqhelekileyo kunye neendlela zokuphucula kwinkqubo yomatshini ye-CNC, kunye nendlela yokukhetha izinto ezintathu ezibalulekileyo zesantya, izinga lokutya, kunye nokusika ubunzulu kwiindidi ezahlukeneyo zesicelo kwireferensi yakho.Inqaku elivela kwi-akhawunti esemthethweni yereferensi: [iziko lomatshini]

Umsebenzi wokusebenzela phezu kokusika

isizathu:

1. Amandla esixhobo awakude okanye amancinci ngokwaneleyo, okubangela ukuba isixhobo sibhobhoze.

2. Ukusebenza ngokungafanelekanga komsebenzisi.

3. Isibonelelo sokusika esingalinganiyo (njengokushiya i-0.5 kwicala lendawo egobileyo kunye ne-0.15 phantsi).

4. Iiparamitha zokusika ezingafanelekanga (ezifana nokunyamezela okukhulu, ukusetha kweSF ngokukhawuleza, njl.)

ukuphucula:

5. Umgaqo wokusebenzisa imela: ingaba nkulu kodwa ingabi yincinci, kwaye ingaba mfutshane kodwa ingabi nde.

6. Yongeza iprogram yokucoca ikona kwaye uzame ukugcina umda njengoko kunokwenzeka (kunye nomda ofanayo oshiywe kwicala nasezantsi).

7. Ukulungelelanisa ngokufanelekileyo iiparitha zokusika kwaye ujikeleze iikona ezinomda omkhulu.

8. Ngokusebenzisa umsebenzi we-SF wesixhobo somatshini, umqhubi unokulungelelanisa isantya ukuze afezekise umphumo ongcono wokusika.

Ingxaki yenqaku eliphakathi

isizathu:

1. Ukusebenza ngesandla kufuneka kuhlolwe ngokucophelela ngokuphindaphindiweyo, kwaye iziko kufuneka libe kwindawo efanayo kunye nokuphakama kangangoko kunokwenzeka.

2. Sebenzisa i-oilstone okanye ifayile ukususa i-burrs ejikeleze i-mold, yisule icocekile nge-rag, kwaye ekugqibeleni uqinisekise ngesandla.

3. Ngaphambi kokwahlula isikhunta, yenza i-demagnetize intonga yokwahlula (usebenzisa ii-ceramic zokwahlula iintonga okanye ezinye izinto).

4. Khangela ukuba ngaba amacala amane obumba amile ngokuthe nkqo ngokujonga itafile (ukuba kukho impazamo enkulu ye-verticality, kuyimfuneko ukuxoxa ngesicwangciso kunye ne-fitter).

ukuphucula:

5. Ukusebenza ngesandla okungachanekanga ngumsebenzisi.

6. Kukho i-burrs ejikeleze ukungunda.

7. Intonga yokwahlula inemagnetism.

8. Amacala amane okubumba awakho perpendicular.ukuphucula:

Umatshini wokuNwaba-Ukucwangcisa

isizathu:

1. Umphakamo wokhuseleko akwanelanga okanye ungacwangciswanga (xa isixhobo okanye i-chuck ingqubana ne-workpiece ngexesha lokutya okukhawulezileyo G00).

2. Isixhobo kwiphepha leprogram kunye nesona sixhobo seprogram sibhalwe ngokungachanekanga.

3. Ubude besixhobo (ubude be-blade) kunye nobunzulu bokwenene bomatshini kwiphepha leprogram abhalwa ngokungachanekanga.

4. Ubunzulu be-Z-axis retrieval kunye nokubuyiswa kwe-Z-axis yokwenene kwiphepha leprogram kubhalwe ngokungachanekanga.

5. Ukulungelelanisa impazamo yokucwangcisa ngexesha lokucwangcisa.

ukuphucula:

1. Umlinganiselo ochanekileyo wokuphakama kwendawo yokusebenza kwakhona uqinisekisa ukuba ukuphakama okukhuselekileyo kungaphezulu kwendawo yokusebenza.

2. Izixhobo kwiphepha leprogram kufuneka zihambelane nezona zixhobo zeprogram (zama ukusebenzisa iphepha leprogram ezenzekelayo okanye iphepha leprogram esekelwe kumfanekiso).

3. Ukulinganisa ubunzulu bokwenene bomatshini kwi-workpiece, kwaye ubhale ngokucacileyo ubude kunye nobude be-blade yesixhobo kwiphepha leprogram (ngokubanzi, ubude be-clamp yesixhobo bu-2-3mm ngaphezulu kwe-workpiece, kunye nobude be-blade yi-0.5- 1.0mm kude nesithuba esingenanto).

4. Thatha eyona datha ye-Z-axis kwi-workpiece kwaye uyibhale ngokucacileyo kwiphepha leprogram.(Lo msebenzi uqhele ukwenziwa ngesandla kwaye kufuneka ujongwe ngokuphindaphindiweyo.).

Abafundi abafuna ukufunda inkqubo ye-CNC ngelixa besebenza kwi-CNC banokujoyina iqela ukuze bafunde.

Umatshini wokungqubana - umqhubi

isizathu:

1. Ubunzulu bempazamo yolungelelwaniso lwesixhobo se-Z-axis.

2. Iimpazamo kwinani le-hits kunye nokusebenza ngexesha lokwahlula (njengokubuyiswa kwedatha ye-unilateral ngaphandle kwe-radius feed, njl.).

3. Sebenzisa isixhobo esingalunganga (njengokusebenzisa isixhobo se-D4 ukusetyenzwa ngesixhobo se-D10).

4. Inkqubo ayihambanga kakuhle (umz. i-A7. NC iye ku-A9. NC).

5. Ngexesha lokusebenza ngesandla, i-handwheel ijika kwicala elingalunganga.

6. Xa utyisa ngokukhawuleza ngesandla, cofa kwicala elingelilo (njenge - X kunye no+X).

ukuphucula:

1. Kubalulekile ukuba ubeke ingqalelo kwindawo yokulungelelaniswa kwesixhobo esinzulu se-Z-axis.(Ezantsi, phezulu, umphezulu wohlalutyo, njl. njl.).
2. Ukuhlolwa okuphindaphindiweyo kufuneka kuqhutywe emva kokugqitywa kwendawo ephakathi kunye nokusebenza.
3. Xa ucinezela isixhobo, kuyimfuneko ukuthelekisa ngokuphindaphindiweyo kwaye ukhangele kwiphepha leprogram kunye neprogram ngaphambi kokuba uyifake.
4. Iprogram kufuneka yenziwe ngokulandelelana nganye nganye.
5. Xa usebenzisa umsebenzi owenziwe ngesandla, umqhubi kufuneka aphucule ubuchule bakhe ekusebenzeni kwesixhobo somatshini.

Xa ushukuma ngesandla ngokukhawuleza, i-Z-axis inokuphakanyiswa ngaphezu kwendawo yokusebenza ngaphambi kokuba ihambe.

Ukuchaneka komphezulu

isizathu:

1. Iiparamitha zokusika azinangqiqo, kwaye umphezulu womsebenzi womsebenzi unzima.

2. Umgca wokusika wesixhobo awubukhali.

3. Isixhobo sokubamba isixhobo side kakhulu, kwaye i-blade ide kakhulu ukuphepha i-gap.

4. Ukususwa kwetshiphu, ukuvuthela, kunye nokugungxulwa kweoli akulunganga.

5. Ukucwangcisa indlela yesixhobo sendlela (qwalasela ukugaya okugudileyo kangangoko kunokwenzeka).

6. I-workpiece inee-burrs.

ukuphucula:

1. Iiparamitha zokusika, ukunyamezela, izibonelelo, kunye noseto lwesantya sokutya kufuneka lube nengqiqo.

2. Isixhobo sifuna ukuba umqhubi ahlole kwaye ayitshintshe ngokungaqhelekanga.

3. Xa ucinezela isixhobo, umqhubi kufuneka agxininise ngokukhawuleza kangangoko kunokwenzeka, kwaye i-blade ayifanele ibe yinde kakhulu emoyeni.

4. Ngokusikwa ezantsi kweemela ezisicaba, iimela ze-R, neemela zempumlo ezingqukuva, ulungiselelo lwesantya sokutya kufuneka lube nengqiqo.

5. I-workpiece ine-burrs: ihambelana ngqo nesixhobo sethu somatshini, isixhobo sokusika, kunye nendlela yokusika.Ngoko ke kufuneka siqonde ukusebenza kwesixhobo somatshini kwaye silungise imiphetho nge-burrs.

Incakuba eyaphukileyo

Isizathu kunye nophuculo:

1. Yondla ngokukhawuleza kakhulu
--Yehlisa ukuya kwisantya esifanelekileyo sokutya
2. Yondla ngokukhawuleza kakhulu ekuqaleni kokusika
--Yehlisa isantya sokutya ekuqaleni kokusika
3. Ukubamba ngokukhululekileyo (isixhobo)
--Ukubamba
4. I-clamping ekhululekileyo (isixhobo sokusebenza)
--Ukubamba

ukuphucula:

5. Ukuqina okungonelanga (isixhobo)
--Sebenzisa eyona mela imfutshane ivumelekileyo, cinezela isibambo nzulu, kwaye uzame ukusila ngasekunene
6. Umgca wokusika wesixhobo ubukhali kakhulu
--Shintsha i-engile ecekeceke yokuphela kwecala, iblade enye
7. Ukungonelanga kokuqina kwesixhobo somatshini kunye nesibambo sesixhobo
--Sebenzisa izixhobo zoomatshini eziqinileyo kunye nezibambo zesixhobo

Nxibela ukuyikrazula

Isizathu kunye nophuculo:

1. Isantya somatshini sikhawuleza kakhulu
--Yehlisa isantya kwaye wongeze isisipholisi esaneleyo.

2. Izinto eziqiniweyo
--Ukusebenzisa izixhobo zokusika eziphambili kunye nezixhobo zesixhobo ukunyusa iindlela zonyango eziphezulu.

3. Ukubambelela kwi-chip
- Guqula isantya sokutya, ubungakanani betshiphu, okanye usebenzise ioyile yokupholisa okanye umpu womoya ukucoca iitshiphusi.

4. Isantya sesondlo esingafanelekanga (siphantsi kakhulu)
--Yandisa isantya sokutya kwaye uzame ukugalela phambili.

5. I-angle yokusika engafanelekanga
--Guqulela kwi-engile yokusika efanelekileyo.

6. I-angle yokuqala yangasemva yesixhobo incinci kakhulu
--Guqula kwikona enkulu yangasemva.

Intshabalalo

Isizathu kunye nophuculo:

1. Yondla ngokukhawuleza kakhulu
--Yehlisa isantya sokutya.

2. Isixa sokusika sikhulu kakhulu
--Ukusebenzisa inani elincinci lokusika kumphetho ngamnye.

3. Ubude be-blade kunye nobude obubonke bukhulu kakhulu
--Bamba isiphatho nzulu kwaye usebenzise imela emfutshane ukuzama ukusila ngasekunene.

4. Ukuguga okugqithisileyo
--Sila kwakhona kwinqanaba lokuqala.

Ipateni yokungcangcazela

Isizathu kunye nophuculo:

1. Ukutya kunye nezantya zokusika zikhawuleza kakhulu
--Ukulungiswa kokutya kunye nesantya sokusika.

2. Ukuqina okungonelanga (isixhobo somatshini kunye nesiphathi sesixhobo)
--Sebenzisa izixhobo ezingcono zoomatshini kunye nezibambo zesixhobo okanye utshintshe iimeko zokusika.

3. Ikona yangasemva inkulu kakhulu
--Tshintsho kwi-angle encinci yangasemva kunye nomatshini wokusika (ukugaya umgca kanye nge-oilstone).

4. Ukubamba ngokukhululekileyo
--Ukubamba iworkpiece.

Qwalasela isantya kunye nesantya sokutya

Ubudlelwane phakathi kwezinto ezintathu zesantya, izinga lokutya, kunye nobunzulu bokusika yeyona nto ibalulekileyo emisela umphumo wokusika.Umyinge wesondlo esingafanelekanga kunye nesantya sihlala sikhokelela ekunciphiseni imveliso, umgangatho ombi womsebenzi, kunye nomonakalo omkhulu wesixhobo.

Sebenzisa uluhlu lwesantya esisezantsi:
Izinto ezinobunzima obuphezulu
Izinto eziphathekayo
Kunzima ukusika izinto
Ukusika okunzima
Ubuncinci besixhobo sokunxiba
Obona bomi besixhobo bude
Sebenzisa uluhlu lwesantya esiphezulu kwi
Izinto ezithambileyo
Umgangatho olungileyo womphezulu
Isixhobo esincinci i-diameter yangaphandle
Ukusika ukukhanya
Izixhobo zokusebenza ezinobunzima obuphezulu
Ukusebenza ngesandla
Ubuninzi bokusebenza kakuhle
Izinto ezingezizo ezentsimbi

Ukusebenzisa amazinga aphezulu esondlo kwi
Ukusika okunzima kunye nokurhabaxa
Isakhiwo sentsimbi
Kulula ukucubungula izixhobo
Izixhobo zoomatshini ezirhabaxa
Ukusika inqwelomoya
Izinto zokuqina ezisezantsi
Ukusika izinyo elirhabaxa
Sebenzisa ireyithi yokutya ephantsi
Ukukhanya komatshini, ukusika ngokuchanekileyo
Ubume obunqabileyo
Kunzima ukucubungula imathiriyeli
Izixhobo zokusika ezincinci
Ukusetyenzwa kwegroove enzulu
Izinto zokuqina eziphezulu
Izixhobo zokuchwetheza ezichanekileyo


Ixesha lokuposa: Apr-13-2023