Ukuhlaziywa Kwezimbangela Ze-CNC Machining Overcutting

Kusukela ekuzijwayezeni ukukhiqiza, lesi sihloko sifingqa izinkinga ezivamile nezindlela zokuthuthukisa enqubweni yokwenza imishini ye-CNC, kanye nendlela yokukhetha izici ezintathu ezibalulekile zejubane, izinga lokuphakelayo, nokujula kokusika ezigabeni ezihlukene zohlelo lokusebenza ukuze uthole inkomba yakho.I-athikili evela ku-akhawunti esemthethweni eyinkomba: [machining center]

I-workpiece phezu kokusika

isizathu:

1. Amandla ethuluzi awakude noma amancane ngokwanele, okuholela ekubhampini kwethuluzi.

2. Ukusebenza okungalungile komsebenzisi.

3. Isibonelelo sokusika esingalingani (njengokushiya u-0.5 ohlangothini lwendawo egobile kanye no-0.15 phansi).

4. Imingcele yokusika engafanele (njengokubekezelelana okukhulu kakhulu, ukusetha kwe-SF ngokushesha okukhulu, njll.)

ngcono:

5. Isimiso sokusebenzisa ummese: ungaba mkhulu kodwa ungabi mncane, futhi ungaba mfushane kodwa ungabi mude.

6. Engeza uhlelo lokuhlanza ekhoneni bese uzama ukugcina i-margin ilingane ngangokunokwenzeka (kusele umkhawulo ofanayo ohlangothini nangaphansi).

7. Lungisa ngokunengqondo imingcele yokusika bese uzungeza amakhona ngamajini amakhulu.

8. Ngokusebenzisa umsebenzi we-SF wethuluzi lomshini, opharetha angakwazi ukulungisa isivinini ukuze afinyelele umphumela omuhle kakhulu wokusika.

Inkinga yephuzu eliphakathi

isizathu:

1. Ukusebenza ngezandla kufanele kuhlolwe ngokucophelela ngokuphindaphindiwe, futhi isikhungo kufanele sibe endaweni efanayo nokuphakama ngangokunokwenzeka.

2. Sebenzisa i-oilstone noma ifayela ukuze ususe ama-burrs azungeze isikhunta, usule nge-rag, futhi ekugcineni uqinisekise ngesandla.

3. Ngaphambi kokuhlukanisa isikhunta, susa uzibuthe induku ehlukanisayo (usebenzisa izinduku zokuhlukanisa ze-ceramic noma ezinye izinto).

4. Hlola ukuthi izinhlangothi ezine zesikhunta zimi mpo ngokubheka ithebula (uma kunephutha elikhulu lokuma, kuyadingeka ukuxoxa ngohlelo nesilinganisi).

ngcono:

5. Ukusebenza ngezandla okungalungile ngu-opharetha.

6. Kukhona ama-burrs azungeze isikhunta.

7. Induku yokuhlukanisa inozibuthe.

8. Izinhlangothi ezine zesikhunta azikho perpendicular.ngcono:

Umshini Wokuphahlazeka - Ukuhlela

isizathu:

1. Ubude bokuphepha abanele noma bungasethiwe (uma ithuluzi noma i-chuck ishayisana nocezu lokusebenza ngesikhathi sokuphakelwa okusheshayo kwe-G00).

2. Ithuluzi eshidini lohlelo kanye nethuluzi lohlelo langempela abhalwe ngokungalungile.

3. Ubude bethuluzi (ubude be-blade) nokujula komshini kwangempela eshidini lohlelo kubhalwe ngokungalungile.

4. Ukujula kokubuyisa i-axis engu-Z kanye nokubuyiswa kwangempela kwe-eksisi ka-Z eshidini lohlelo kubhalwe ngokungalungile.

5. Hlanganisa iphutha lokusetha ngesikhathi sohlelo.

ngcono:

1. Ukulinganisa okunembile kobude be-workpiece futhi kuqinisekisa ukuthi ukuphakama okuphephile kungaphezu kwendawo yokusebenza.

2. Amathuluzi aseshidini lohlelo kufanele ahambisane namathuluzi ohlelo angempela (zama ukusebenzisa ishidi lohlelo oluzenzakalelayo noma ishidi lohlelo olusekelwe esithombeni).

3. Linganisa ukujula kwangempela komshini endaweni yokusebenza, bese ubhala ngokucacile ubude nobude bensimbi eshidini lohlelo (ngokuvamile, ubude be-clamp bamathuluzi buphakeme ngo-2-3mm kunomsebenzi wokusebenza, kanti ubude beblade buyi-0.5- 1.0mm kude nokungenalutho).

4. Thatha idatha ye-Z-axis yangempela kucezu lokusebenza bese uyibhala ngokucacile eshidini lohlelo.(Lokhu kusebenza ngokuvamile kwenziwa ngesandla futhi kudinga ukuhlolwa ngokuphindaphindiwe.).

Abafundi abafuna ukufunda uhlelo lwe-CNC ngenkathi besebenza ku-CNC bangajoyina iqembu ukuze bafunde.

Umshini wokushayisana - opharetha

isizathu:

1. Iphutha lokuqondanisa ithuluzi le-axis elijulile le-Z.

2. Amaphutha enanini lamahithi nokusebenza ngesikhathi sokuhlukaniswa (njengokubuyiswa kwedatha okuhlangene ngaphandle kwerediyasi yokuphakelayo, njll.).

3. Sebenzisa ithuluzi elingalungile (njengokusebenzisa ithuluzi le-D4 ukucubungula ngethuluzi le-D10).

4. Uhlelo aluhambanga kahle (isb. A7. NC uye ku-A9. NC).

5. Ngesikhathi sokusebenza okwenziwa ngesandla, isondo lesandla lishwibeka ngendlela engafanele.

6. Uma uzifunza ngokushesha, cindezela indlela okungeyona (njengokuthi - X kanye no+X).

ngcono:

1. Kubalulekile ukunaka indawo yokujula kwethuluzi le-Z-axis.(Phansi, phezulu, indawo ehlaziyayo, njll.).
2. Ukuhlola okuphindaphindiwe kufanele kwenziwe ngemva kokuphothulwa kokushayisana kwephuzu eliphakathi nokusebenza.
3. Lapho ucindezela ithuluzi, kuyadingeka ukuphinda uqhathanise futhi uhlole ishidi lohlelo nohlelo ngaphambi kokulifaka.
4. Uhlelo kufanele lwenziwe ngokulandelana ngalunye.
5. Uma usebenzisa ukusebenza ngezandla, u-opharetha kufanele athuthukise ubungcweti bakhe ekusebenzeni kwethuluzi lomshini.

Uma uhamba ngokushesha, i-axis ye-Z ingaphakanyiswa ngaphezu kwendawo yokusebenza ngaphambi kokunyakaza.

Ukunemba kobuso

isizathu:

1. Imingcele yokusika ayinangqondo, futhi ubuso be-workpiece surface bulukhuni.

2. Unqenqema lokusika lwethuluzi alubukhali.

3. I-clamp yamathuluzi yinde kakhulu, futhi i-blade yinde kakhulu ukugwema igebe.

4. Ukususwa kwe-chip, ukufutha, nokushaywa uwoyela akukuhle.

5. Ukuhlela indlela yamathuluzi (cabanga ngokugaya okubushelelezi ngangokunokwenzeka).

6. I-workpiece inama-burrs.

ngcono:

1. Imingcele yokusika, ukubekezelela, izibonelelo, nezilungiselelo zokuphakelayo kwesivinini kufanele kube okunengqondo.

2. Ithuluzi lidinga ukuthi u-opharetha alihlole futhi alishintshe ngokungajwayelekile.

3. Lapho ucindezela ithuluzi, opharetha kudingeka alibambe libe lifushane ngangokunokwenzeka, futhi i-blade akufanele ibe yinde kakhulu emoyeni.

4. Ngokusikwa phansi kwemimese eyisicaba, imimese engu-R, nemibese yekhala eyindilinga, ukulungiselelwa kokuphakelayo kwesivinini kufanele kube okunengqondo.

5. I-workpiece inama-burrs: ihlobene ngokuqondile nethuluzi lethu lomshini, ithuluzi lokusika, nendlela yokusika.Ngakho-ke sidinga ukuqonda ukusebenza kwethuluzi lomshini futhi silungise imiphetho ngama-burrs.

I-blade ephukile

Isizathu kanye nokwenza ngcono:

1. Yondla ngokushesha kakhulu
--Yehlisa ijubane elifanele lokuphakelayo
2. Yondla ngokushesha kakhulu ekuqaleni kokusika
--Yehlisa isivinini sokuphakela ekuqaleni kokusika
3. Ukubopha okuxekethile (ithuluzi)
--Ukugoqa
4. I-Lose clamping (i-workpiece)
--Ukugoqa

ngcono:

5. Ukuqina okunganele (ithuluzi)
--Sebenzisa ummese omfushane ovumelekile, cindezela isibambo sijule, futhi uzame ukugaya ngokwewashi
6. Unqenqema lokusika lwethuluzi lubukhali kakhulu
--Shintsha i-engeli enqenqemeni yokusika, i-blade eyodwa
7. Ukuqina okunganele kwethuluzi lomshini nesibambo samathuluzi
--Sebenzisa amathuluzi omshini aqinile nezibambo zamathuluzi

Gqoka

Isizathu kanye nokwenza ngcono:

1. Isivinini somshini sishesha kakhulu
--Yehlisa ijubane bese wengeza isipholile esanele.

2. Izinto eziqinile
--Ukusebenzisa amathuluzi okusika athuthukile nezinto zamathuluzi ukwandisa izindlela zokwelapha ezingaphezulu.

3. Ukunamathela kwe-chip
--Shintsha isivinini sokuphakelayo, usayizi we-chip, noma sebenzisa amafutha okupholisa noma isibhamu somoya ukuze uhlanze ama-chips.

4. Isivinini sokuphakela esingalungile (siphansi kakhulu)
--Khulisa isivinini sokuphakelayo bese uzama ukugaya phambili.

5. I-angle yokusika engafanele
--Shintsha i-engeli efanele yokusika.

6. I-engeli yokuqala yangemuva yethuluzi incane kakhulu
--Shintshela ekhoneni elikhudlwana elingemuva.

Ukubhujiswa

Isizathu kanye nokwenza ngcono:

1. Yondla ngokushesha kakhulu
--Yehlisa isivinini sokuphakelayo.

2. Inani lokusika likhulu kakhulu
--Ukusebenzisa inani elincane lokusika onqenqemeni ngalunye.

3. Ubude be-blade nobude obuphelele bukhulu kakhulu
--Bamba isibambo sijule futhi usebenzise ummese omfushane ukuze uzame ukugaya ngokwewashi.

4. Ukuguga ngokweqile
--Guqula futhi esigabeni sokuqala.

Iphethini yokudlidliza

Isizathu kanye nokwenza ngcono:

1. Isiphakeli nesivinini sokusika sishesha kakhulu
--Ukulungiswa kokuphakelayo kanye nesivinini sokusika.

2. Ukuqina okunganele (ithuluzi lomshini nesibambo samathuluzi)
--Sebenzisa amathuluzi omshini angcono nezibambo zamathuluzi noma shintsha izimo zokusika.

3. Ikhona elingemuva likhulu kakhulu
--Shintsha i-engeli encane yangemuva bese umshini onqenqemeni lokusika (ugaya unqenqema kanye nge-oilstone).

4. Ukubopha okuxekethile
-- Ukuqinisa i-workpiece.

Cabangela isivinini kanye nezinga lokuphakelayo

Ubudlelwano phakathi kwezinto ezintathu zejubane, izinga lokuphakelayo, nokujula kokusika kuyisici esibaluleke kakhulu esinquma umthelela wokusika.Izinga lokuphakelayo elingalungile kanye nesivinini kuvame ukuholela ekukhiqizweni okuncishisiwe, ikhwalithi yengcezu yokusebenza ephansi, kanye nomonakalo omkhulu wamathuluzi.

Sebenzisa isivinini esiphansi sebanga lezi:
Izinto zokuqina okuphezulu
Izinto ezisetshenziswayo
Kunzima ukusika izinto
Ukusika kanzima
Ukugqokwa kwamathuluzi okuncane
Impilo yethuluzi ende kakhulu
Sebenzisa ibanga lesivinini esiphezulu ukuze
Izinto ezithambile
Izinga eliphezulu eliphezulu
Ithuluzi elincane ububanzi bangaphandle
Ukusika okulula
Ama-workpieces ane-brittleness ephezulu
Ukusebenza mathupha
Ukusebenza kahle kokucubungula okuphezulu
Izinto ezingezona ezensimbi

Ukusebenzisa amazinga aphezulu okuphakelayo
Ukusika okunzima nokubi
Isakhiwo sensimbi
Kulula ukucubungula izinto
Amathuluzi omshini onzima
Ukusika indiza
Izinto zamandla eziqinile eziphansi
Umsiki wokugaya izinyo elimahhadla
Sebenzisa isilinganiso esiphansi sokuphakela
Umshini okhanyayo, ukusika ngokunemba
Isakhiwo esiqinile
Kunzima ukucubungula izinto
Amathuluzi okusika amancane
Ukucutshungulwa kwe-groove ejulile
Izinto zokuqina eziqinile
Amathuluzi omshini wokunemba


Isikhathi sokuthumela: Apr-13-2023